US scientists turn wasted methane into valuable liquid fuel using low cost catalyst


· 2 min read
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🗞️ Driving the news: US Department of Energy researchers at Brookhaven National Laboratory have developed a low-cost, sulfur-tolerant molybdenum disulfide (MoS₂) catalyst that converts wasted methane into liquid chemicals, including methyl peroxide, a precursor to methanol and other fuels
• The catalyst operates below 100°C, is highly selective, and resists sulfur deactivation common in raw natural gas
🔭 The context: Methane vented or flared at oil and gas sites contributes significantly to greenhouse gas emissions while wasting valuable energy
• Existing catalysts for methane-to-liquid conversion are expensive and sensitive to contaminants
• The BNL approach uses commercially available MoS₂ with minimal processing, offering a scalable, durable, and cost-effective alternative for capturing stranded methane
🌍 Why it matters for the planet: This technology could reduce methane emissions from oil and gas operations, a greenhouse gas ~80 times more potent than CO₂ over 20 years, while producing transportable, energy-dense fuels
• Converting waste methane mitigates climate impact and promotes low-carbon chemical and energy production
⏭️ What’s next: Brookhaven has filed a provisional patent and is exploring broader applications for varying natural gas compositions
• Future work will likely focus on scaling the process for industrial use, integrating it with upstream oil and gas infrastructure, and commercializing sustainable methane-to-fuel production
💬 One quote: “This catalyst captures essentially what is waste or unusable and makes it usable.” – Steve Farrell, PhD, Brookhaven National Laboratory
📈 One stat: The MoS₂ catalyst converts methane into liquid oxygenates with high selectivity at 167°F (75°C)
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